



→ Quick Summary of terms & definition used in Lean Manufacturing, Lean Management, Lean Six Sigma, 7 QC tools, Problem Solving Methods, etc. This will help all leaders for a quick summary.





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→ A graphical technique to analyze the relationship between two variables.is the most popular validation tool.→ Seven new management and planning tools are used to promote innovation, communicate information and successfully plan major projects.→ The Seven Management Tools are:⇢ [1] Affinity Diagram⇢ [2] Interrelationship diagram⇢ [3] Tree diagram⇢ [4] Prioritization matrix⇢ [5] Matrix diagram⇢ [6] Process decision program chart⇢ [7] Activity network diagram→ Seven Basic QC Tools are scientific and systematic methods for process improvement and problem-solving.→ They are used to solve around 90% of the workplace-related problems very easily.→ Theare:⇢ [1] Flow Chart⇢ [2] Cause and Effect Diagram⇢ [3] Pareto Chart⇢ [4] Check Sheet⇢ [5] Scatter Diagram⇢ [6] Control_Chart⇢ [7] Histogram→ Single-minute exchange of die (SMED) is one of the most popular lean approaches for reducing waste during product or process changeover.→ It provides a rapid and efficient way of changing the current setup to the next product_setup.→ The word "single minute" does not mean that all changeovers should take only one minute, but that they should take time in minutes in single-digit or we can also say that time should be less than 10 minutes.refers to the concept of moving one workpiece at a time between a work station.→ SIPOC diagram is a tool used by Six Sigma process improvement teams to identify all relevant elements of a process improvement project before work begins.→ It shows the relation between suppliers, inputs, process, outputs, and customers.→ This tool is used during the Define phase of the Six Sigma Project.→ The concept that business entities should balance profit-making activities with activities that benefit society.→ Causes of variation that arise because of special circumstances.→ E.g. unplanned breakdown of machines→ The specification is defined acceptance criteria of product, process, or service that must be confirmed by the_product, process, or service.→ The person who supports a team’s plans, activities, and outcomes is known as a sponsor.→ The standard deviation is a measure of the amount of variation of data set with respect to mean.→ A low standard deviation indicates that the values are closed to mean of the data set.→ A high standard deviation indicates that the values are spread in a wide range.→ Standardization refers to policies and common procedures are used to manage processes throughout the system.is a method of quality_control that uses statistical methods to monitor and control a process.→ Statistical Quality Control is a statistical technique for quality control.→ Stratification is the act of sorting data, people and objects into distinct groups or layers.→ SWOT analysis is the analysis related to the organization's risk with the help of different criteria like Strength, Weakness, Opportunity, and Threats.→ A group of interdependent processes and people that work together to perform a common mission is known as a system.→ The Taguchi method is a statistical method that is used to improve the quality of manufactured goods.→ This method is developed by Genichi Taguchi.→ Recently it is also applied to engineering, biotechnology, marketing, and advertising industries.→ Takt time is the maximum time requires to produce the_product and satisfy the customer's demand.→ Takt time = Net available time (minute) / customer demand (No. of product)→ A specific, definable activity to perform an assigned piece of work, often finished within a certain time.→ In general terms, throughput is the rate of production or the rate at which something is processed from raw material to final_product.→ Finally, throughput is the amount of material or items passing through a system or process.→ Tolerance is the maximum and minimum acceptable limit values of a product specification which is given by the customer or defined by the organization.→ TPM is a systematic approach to maintain and improve the performance of the process, safety, product_quality, and employee satisfaction.→ The main focus of theis to maintain all machine is ready to work condition.→ Total Quality Control is a system that integrates quality development, maintenance, and improvement of the_product.→ Total quality management (TQM) is an effort to implement a culture of continuous improvement. In which the employees continuously improve the_product and services and customers will find particular value of product and service.→ The production system developed by Toyota Motor Corporation to provide the best quality of the product at the lowest cost and shortest lead time by eliminating waste.→ Tree Diagram is a management tool that represents the hierarchy of tasks and subtasks needed to complete an objective.→ The finished diagram looks like a tree.→ The graphical representation of a variable’s tendency, over time.→ It may increase, decrease or remain unchanged with respect to the time.→ The upper control limit is the control limit for points above the central line in a→ Validation is the act of confirming a product or service meets the requirements for which it was intended.→ We can validate_product or service based on its actual application.→ Value-added activities transform input into an output that is required by the customer.→ In other words, we can say that for which activity customer is willing to pay is called as a value-added activity.→ Analyzing the value stream to identify value-added and nonvalue added activities.→ Analyzing the components and processes that create a product, with an emphasis on minimizing costs while maintaining standards required by the customer.→ The fundamental beliefs that drive organizational behavior and decision making.→ The value stream includes all activities from customer order to delivery of the product.is a graphical tool that helps us to see and understand the flow of process and information as a product and service.→ It is an improvement tool that is visualizing the entire operation of manufacturing or service representing both material and information flow.→ Variable data is observed or measured to any decimal place you want (if your measurement system allows it).→ It is also called as continuous data.→ Examples: length, width, height, of the product, density of the liquid, the weight of the_product, etc.→ Also, read about→ Variation is a change in data, characteristic or function.→ It is caused by any of the below four factors:⇢ Special causes,⇢ Common causes,⇢ Tampering. or⇢ Structural variation→ Verification is the act of determining whether products and services conform to specific requirements or not?→ We can verify the product based on the drawing (specification).→ The communicated requirements and expectations of customers relative to products or services, as documented and circulated to the providing organization’s members.→ Any activity that consumes resources and produces no added value to the product or service that is received by a customer is known as waste.→ Also known as Muda.→ Zero defects mean there is no waste existing in a product or process.