In today’s factories and warehouses, it’s not uncommon to see robots whizzing about, shuttling items or tools from one station to another. For the most part, robots navigate pretty easily across open layouts. But they have a much harder time winding through narrow spaces to carry out tasks such as reaching for a product at the back of a cluttered shelf, or snaking around a car’s engine parts to unscrew an oil cap.

Now MIT engineers have developed a robot designed to extend a chain-like appendage flexible enough to twist and turn in any necessary configuration, yet rigid enough to support heavy loads or apply torque to assemble parts in tight spaces. When the task is complete, the robot can retract the appendage and extend it again, at a different length and shape, to suit the next task.

The appendage design is inspired by the way plants grow, which involves the transport of nutrients, in a fluidized form, up to the plant’s tip. There, they are converted into solid material to produce, bit by bit, a supportive stem.

Likewise, the robot consists of a “growing point,” or gearbox, that pulls a loose chain of interlocking blocks into the box. Gears in the box then lock the chain units together and feed the chain out, unit by unit, as a rigid appendage.

The researchers presented the plant-inspired “growing robot” this week at the IEEE International Conference on Intelligent Robots and Systems (IROS) in Macau. They envision that grippers, cameras, and other sensors could be mounted onto the robot’s gearbox, enabling it to meander through an aircraft’s propulsion system and tighten a loose screw, or to reach into a shelf and grab a product without disturbing the organization of surrounding inventory, among other tasks.

“Think about changing the oil in your car,” says Harry Asada, professor of mechanical engineering at MIT. “After you open the engine roof, you have to be flexible enough to make sharp turns, left and right, to get to the oil filter, and then you have to be strong enough to twist the oil filter cap to remove it.”

“Now we have a robot that can potentially accomplish such tasks,” says Tongxi Yan, a former graduate student in Asada’s lab, who led the work. “It can grow, retract, and grow again to a different shape, to adapt to its environment.”

The team also includes MIT graduate student Emily Kamienski and visiting scholar Seiichi Teshigawara, who presented the results at the conference.