1 BOX OF DRAWERS

This project took 4 days of thinking and 4 weeks of work. My wife has been after me to make a box to

keep all her cross stitching supplies in. Then the “Not just any Box” contest came up. I figured that

I would kill two birds with one stone. The box is a cube 17” square with the feet height of 7/8” and

extending beyond the cube 3/8” on each side. It will fit into an 18” cube. I made it as compact as

I could and still hold all her supplies.

Materials:

Case: mahogany

Front: Quilted maple, ebony and quilted sapel.

Drawer sides, bottoms and dividers: maple plywood.

Drawer front and back: Peruvian walnut

Drawer face: quilted maple, Peruvian walnut, poplar

Feet: Wenge

It’s kind a lot to take in, in just a few pictures so I have included these showing more angles.

For any of the pictures that don’t show up in full you can view them at

http://www.arealnice.com/box2

Here it shows all the drawers open displaying the pin joinery. All drawers have full extension wood

dovetailed slides. Like something that has 24 of anything it gets real boring after a while. After applying

336 pins in the drawers, I hope not to see any for a long time. The ends were dyed and dried before

inserting them into the drawers to avoid any bleeding into the maple sides.

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Here is a closeup showing continuous quilted pattern across all drawer faces and the details

of the corners. The corners were cut 1/8” deep and inlayed with walnut. Then 3 holes were drilled

part way through and filled with poplar dowels. The endgrain on the dowels surprised me with how good

they looked once flushed.

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The following two show the back with and without the doors open. Here I tried to made the

back copy the front as far as the drawer layout was concerned.

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I have included some construction details that I felt might be of interest.

I don’t think I will ever make anything with so many drawers ever again. The full extension dovetailed

drawer slides seemed to take forever!

Here is one

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A close up view

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How the slide stop was done with a peg

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Here is part of it installed in the box:

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And the other part installed on the drawer bottoms

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For the front and back of the drawers I also used walnut. For the fronts it allowed

me to drill through the maple to expose the darker walnut.

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For the drawer handles I drilled through the maple surface into the walnut behind it for a great

contrast. The handles presented another problem. At first I was just going to put little knobs in

the holes, but my wife was going to keep hundreds if different colored thread in there and I wanted

to have it organized so that she could find it easily. The solution was name tags built into the

handles. The slot was the hard part. I started by putting a groove down the length of wood as

seen here:

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Then after cutting it into handle sized pieces I glued a thin 1/16” piece of Laotian Boxwood

on it creating the slot for the label to slide into. The boxbood is great because it is strong

machines great, and is splinter free.

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Here it is completed and the fixture I used to route the window.

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The last thing is the finish on the quilted maple drawer fronts. To get the quilted figure to

really stand out I used a brown water based dye very diluted to about the color of a weak tea.

The dye really soaks into the wood especially the quilt pattern. Then I sanded off just enough

to leave the dye in the quilted pattern. Then applied a oil poly.

I didn’t want any handles on the box so to keep the doors closed I embeded small magnets in

the case and door. The lower drawer is opened using the notch above it.

The feet are made from wenge, and I tried to make it look like the box was floating.

I am leaving for California tomorrow so I will answer any questions when I can get online.

-- Gary - Never pass up the opportunity to make a mistake look like you planned it that way - Tyler, TX