Now we need to complete pieces B1, B2 D, E1, E2, F, N, O, P, and create piece C2.



Pieces B1 and B2 will have four sections cutout. Pieces B should be fastened together so the cutouts match.

Two sized cutouts of 7.00" X 13.00" and 7.00" X 19.00". The 7.00" X 13.00" cutout will be made 7.25" from the top and 3.00" in from the side of each end. The next two cutouts will be made in from the first by 4.75" or 20.75" in from each end and still 7.25" down from the top. This should yield an ~4.50" section in the middle of the final two cutouts. Once you have your cutout lines marked there are two approaches to cutting out depending on your ability to cut a straight line and/or tools at hand. Either drill a hole in each corner and cutout the entire piece with a jigsaw, or take a circular skill saw and saw the lines close to the corners and finish with a jig or hand saw. Either way, try and make sure that the cuts are as close to straight as possible and many pieces will be cutout from the scrap from these holes.



Once you have all found sections cutout separate pieces B (take care on orientation so that when assembling the

two sides the holes still line up, natch) take the scrap pieces and set them aside.



If you have a tablesaw you might find it easy to 'square up' these pieces first before cutout out the next

pieces by running one side through and then flipping it over and using that as your new straight edge. It will probably take several passes but you should be able to square up the pieces and not loose too much material. Take care not to cut the height down below 6.125 as there are two pieces of this height, and one at 6"!



Save two pieces of the 7" X 19" for piece C2!



Now cutout pieces D, E1, E2, F, J1, J2, N, O, and P as rough sized rectangles, Piece D is 5" X 10.5", pieces E1

and E2 are 4" X 10.5", Piece F is 6" X 10.5", Piece N is 4" X 8.75" (adjust if using 20/32nd board), Piece O is 2" X 8.75" (adjust is using 20/32nd board), and piece P is 3.88" X 8.75" (adjust is using 20/32nd board)



Set E1, E2, & O aside as they are finished.



Piece C2 will be manufactured as two pieces cutout from the two reserved 7" X 19" and then glued together. You

can also create a backing piece to glue/screw on and face inside, but this is optional and just eases assembly if glue is not yet dry when assembling the final unit. To form Piece C2 you need to take the squared up 7" X 19" pieces (now probably closer to 6.5" X 18") and cut these down to two pieces 6.125" X 10.5", then glue the two pieces together along the 6.125" to form one piece 12.25" X 10.5". If you wish to put the backing plate on cut a piece of scrap 3" X 10.5" and glue/screw this piece on the back (inside of the main box), but again, this is optional and only makes assembly easier if pieces are not dried at assembly as it should not make a difference to structural strength as load bearing is straight down.



Now locate pieces D, F, J1, J2, N, & P.



Piece D should have two sections cut out of the upper right corner and upper left corners along the top at

0.50"X3.00" each to yield a piece with 4.50" left from the 10.50" width.



Piece F should have from the top cut out the two 1.00"X1.00" corners cut out, then cutout from the middle along

the top leaving a section 2.00"X1.00" next to these corners cutout.



Pieces J1 and J2 should be temporarily attached together like B was to have one corner cut each cut out. Mark

along the top at 19.25" and then draw a line with a straightedge to the bottom corner on the same side. Cut along this line



Piece N should have the top center section cutout 1.00" deep leaving the two outside edges intact at 1.88"

width. The notch on the top of piece D should be able to fit inside of this cutout when completed.



Piece P cutout is similar to piece D but the cutout dimensions are 2.00" by 0.75" leaving a notch 4.75" X 0.75"

across the top left.