Not far from the Amish farms of central Pennsylvania, in the rolling hills southwest of coal mining country, Dennis Brubaker raises 30,000 pigs a year for slaughter. In four enclosed barns, the hogs gain two pounds a day away from predators. That is, until they are shipped away to be processed for supermarkets.

“All they have to do is eat and drink,” says Brubaker, co-owner of Ideal Family Farms in Beavertown, Pa. “They’re just very comfortable, and that’s what turns into growth.”

After Brubaker and his three brothers bought the farm in 2007, energy costs were spiking. So Dennis started researching renewable energy methods to reduce electricity costs.

Wind power and solar energy weren’t the best options. Instead, he chose a system that gave purpose to the 7 million gallons of pig waste that run through his farm every year: a million-dollar methane digester.

The 16-foot-deep concrete cauldron in the ground captures the potent greenhouse gas from the manure and routes it to an engine, where the methane combusts and generates enough electricity every day to power 100 homes and heat half his farm.

“Because of the manure that we had, and the need for energy, it was just the perfect fit,” says Brubaker.

Now the farm is poised to receive thousands of dollars as an “offset” project through California’s cap and trade program. The carbon marketplace allows large California polluters to pay other businesses to reduce emissions instead of them. The system was set up through AB 32, the California Global Warming Solutions Act of 2006.

Ideal Family Farms is one of 50 livestock projects around the country that are approved by the California Air Resources Board to offset emissions.

Not one of those state-approved offset locations is in California.

But methane digesters on farms are not unheard of in California. In fact, the dairy industry estimates there are 11 operating from Kern to Sacramento County, and another two in Marin County. Nine California methane digesters are listed on a private offset registry, the Climate Action Reserve.

The reserve’s president, Gary Gero, says it may be just a question of time before the California digester projects are approved by CARB, to receive ongoing money for offsetting emissions. As to why the state-certified businesses so far are out of state, that simply points to the greater number of methane- capturing farms outside of California, Gero says.

“It’s a question of ‘who is going to cross the finish line first.’”

Gero adds that some California farmers who own methane digesters may already receive money for offsetting emissions through private contracts.

The Inland region was once a diary stronghold, but many farms have been replaced by housing tracts and warehouses. But farms do remain in the Chino and San Jacinto areas.

Inland Empire Utilities Agency built a cow manure digesting facility at its Chino grounds in 2004 but it didn’t get enough manure to generate enough methane gas to make electricity, said Kathy Besser, a spokeswoman for the agency.

In 2009, the agency started leasing its digester system to a private company, which now uses it to process food waste. The system now makes enough electricity for two buildings, each 33,000 square feet, that serve as the agency’s headquarters in Chino.

A diary in the San Jacinto area, meanwhile, has found another use for cow manure. The Scott Brothers Dairy Farm is developing a system that will turn it into diesel fuel.

TOUGH REGULATORY ENVIRONMENT

As of March, 247 methane-capture projects were operating on farms across the country, according to the Environmental Protection Agency.

While Brubaker is paying a little more than a million dollars for the system on his pig farm, recent state grant information suggests the cost could reach $6 million on a California dairy farm.

The Western United Dairymen, a California dairy farmers association, claims environmental standards in California make it more difficult to get a manure digester off the ground here.

Paul Sousa, director of Environmental Services at the organization, makes these points:

• Air quality standards require methane engines in the Central Valley to run extremely clean. That can require expensive technology, such as one piece of equipment that costs as much as a quarter of a million dollars.

• Food waste, such as deep-fryer grease, enhances the biological process in the methane digester. But groundwater regulations restrict salt buildup, which requires controls on the waste leaving the digesters.

• The price of electricity that farmers sell back to the grid is not high enough to help farmers pay off the cost of the digesters.

The San Joaquin Valley Air Pollution Control District recognizes its rules around nitrogen oxide emissions are some of the most stringent in California. The air district also regulates sulfur oxide emitted by methane engines.

The California Air Resources Board does not enforce those emissions rules, but it also acknowledges that farmers running methane engines need a higher level of technology to comply with local air quality rules.

“Because of the extreme air conditions in the valley, they have to have very stringent controls,” says Stanley Young, director of communications for CARB.

FUNDING CHANGES FOR CALIFORNIA FARMS

The economic feasibility of capturing methane on large animal farms may be changing with the influx of state dollars. For some farmers, it already has.

In July, five dairy farms up and down the Central Valley received a total of $11.1 million from the California Department of Food and Agriculture, for the start-up or redevelopment of digesters. The money was made available through the state’s cap and trade program.

More money has been included in the 2015-16 state budget.

But back in Pennsylvania, Brubaker says even just thousands of dollars in ongoing revenue to offset California emissions will help sustain his project. He’s expecting his first check this year.

“It’s pretty cool that we can have joint partnerships in trying to help make the environment better from one end of the country to the next,” Brubaker said.

His digester also brings in revenue by generating power for the grid, providing affordable waste disposal for local food producers, and creating renewable energy credits through a North Carolina program. And when the digester itself is paid off, barring any mechanical setbacks, he hopes to gain even more from his pigs’ manure.



CALmatters is a new nonprofit, nonpartisan journalism venture created to explain California policies and politics.