Uniforms are reviewed for changes every 10 years. With testing and production, it takes about three years to field a new clothing item, officials said.

“We’re not going to do change for change sake,” said Col. William Mosle, chief of the Human Systems Program office that oversees the office. “We’re going to do change to improve it, to make it fit better, to make it more comfortable, to be able to support the mission better.”

Air Force Uniform Office clothing designer Stacey Butler, right, inspects an improved maternity uniform prototype which is being tested by Capt. Mollie Eshel, left, who is in her 38th week of pregnancy and works at the Air Fore Research Lab at Wright-Patterson Air Force Base. TY GREENLEES / STAFF

One uniform fits all

The redesigned maternity Airmen Battle Uniform was meant to be more comfortable and fit better based on what pregnant airmen say they needed most, said Stacey Butler, a clothing designer who led the changes.

New fabrics stretch more easily, and the uniform has more pockets and looks more like what airmen wear on the job, designers say. “To look like their fellow airmen was important,” Butler said.

In the old maternity version still in use, some women have had to cut a nylon stretch panel to make the uniform fit comfortably or change to bigger sizes as many as three times during their pregnancy, she said.

The new uniform has more buttons to convert to a bigger size, and sports more pockets to store cell phones, keys, pencils and military ID cards — something airmen asked for, Butler said. A stretch panel does not have an elastic band in the waist.

“So far, it is comfortable for them to wear through the entire pregnancy,” the clothing designer said. “I think I had only one person change sizes through their pregnancy.”

The Army and the Coast Guard expect to take the same uniform off the rack and stitch their own versions for soldiers and sailors, she said.

A wardrobe for everyone

With more women in the Air Force — and the increasing fitness of airmen overall — clothing designs have changed, said Wilson, who has worked at the office for nearly 40 years.

Today, nearly one out of five airmen are women, the highest percentage among U.S. military branches.

“We have more women in the Air Force than we did have,” Wilson said. “We’re making their uniforms more comfortable for them. We’ve improved those configurations to better suit their needs.”

In choosing clothing for occupations that run the gamut from firefighters to pilots, the uniform office’s staff includes textile technologists, engineers, configuration managers and a technical writer.

Their influence on what airmen wear starts at boot camp.

Air Force recruits sort through 70 clothing-related items — from Airmen Battle Uniforms and athletic gear to socks and boots — that will outfit nearly 37,000 trainees in fiscal year 2018. That’s nearly 2.6 million items at a cost of $59.4 million, according to the Air Force.

Under the Berry Amendment, the military is required to use 100 percent American-made sourced-materials and manufacturers to produce clothing for troops, officials said.

“That can be very difficult in a textile market that has continually seen the manufacturers move overseas,” said Lynda T. Rutledge, director and program executive officer of the Agile Combat Support Directorate at Wright-Patterson, which has oversight of the uniform office. “That’s really one of the biggest challenges.”

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By the numbers

Outfitting Air Force personnel in the right type of uniform and clothing is critical for success, according to the Air Force. The small Air Force Uniform Office, based at Wright-Patterson Air Force Base, designs and develops clothing-related items for airmen throughout the globe. Here are a few facts about the office:

$1.7M: The office’s budget.

18: The number of staff members, including textile technologists, engineers, configuration managers and a technical writer.

37,000: The number of Air Force trainees who will be outfitted with clothing items in fiscal year 2018.

$59.4M: The cost of outfitting Air Force recruits with clothing items in fiscal year 2018.

Source: Air Force