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I normally do not recommend self-publishing, but your request seems like the rare occasion that self-publishing might be okay. Namely, that you are not wanting to sell the books, just have a couple or few copies printed.

There are places that do that sort of thing... Let me see if I can find a web address...

There is a place called Lulu.com that does self-publishing, but I think they charge several hundred...

Lulu actually has another printing company do the actual work, and they are cheaper if you go directly to them, but I can't remember the name.

I googled this and came up with

http://www.blurb.com/

which says they will print one copy or many and that prices start at $12.95

I have no idea whether they are trustworthy or not.

Try putting it in google and look over the choices. There were like a million different answers...

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Oh, as to your second question, I know that when they tried to translate "To be or not to be" and all the other quotes into Klingon for the movie, they had to add new words to the Klingon language. Whether Klingonee has all the words you need to do those stories, you will just have to figure out when you try it...

Good luck on your project.