Inconel is an austenitic nickel-chromium-based superalloy and has specific applications. Inconel has several characteristics like resistance to corrosion, resistance to oxidation and can withstand high temperatures and hence a perfect material for extreme environments. Due to solid solution strengthening or precipitation strengthening Inconel has high-temperature strength. This material is also resistant to pressure which makes it perfect for extreme applications.

We are going to discuss the 5 major applications of Inconel Alloys :

Aerospace and jet engines

Nickel alloys are a natural alternative within the aerospace industry. Engine parts, especially, are exposed to high temperatures and high pressure. Materials got to be able to withstand this environment and retain their strength and integrity. Nickel alloys offer creep resistance under high-stress conditions, display low expansion at these high temperatures, and are resistant to corrosion.

For instance, Inconel 600, is employed in jet engine and airframe parts, like exhaust liners, lock wire, and turbine seals. Whereas Inconel 601 is used in a wide variety of aerospace technology because of its ability to withstand the stress and also it is so easy to work with it.

Oil and gas extraction

Oil and gas extraction is one of the primary industrial applications of Inconel alloys. Many factors are evaluated for oil and gas extraction for design engineers when it comes to material selection because of high temperatures and the raw materials being processed or stored are inflammable and corrosive.

Inconel 625 is one such superalloy which is used for the segregation of extracted fluids in the processing systems for LNG manufacturing. Inconel alloy 625 offers excellent fatigue and thermal-fatigue strength, resistance to oxidation, high creep, tensile and rupture strength, and outstanding weldability. It’s often utilized to line steel transfer piping in sour gas and gas extraction equipment.

Pollution control and waste processing

It is difficult to work in environments like pollution control and waste processing and hence materials need to work hard. There are naturally dangerous and corroding substances that need to be deposited, moved and processed. Therefore the alloys utilized in waste-processing systems must have outstanding resistance to reducing acid solutions and oxidizing resistance, as well as resistance to the high temperatures involved in operations without losing structural integrity or strength.

One such alloy is Inconel C-276, which has outstanding resistance to corrosion in these kinds of environments. The high amount of molybdenum present in this alloy (15-17%), gives it pitting and crevice corrosion resistance. Its low carbon content minimizes carbide precipitation during welding to ensure it keeps its resistance to corrosion in welded structures.

Automotive

Car engines are delicate beasts which produce a lot of heat, but need to be reliable and have less weight. As the car industry makes progress, engineers are continually procuring materials that can match the technological developments and drive to deliver the ‘next big thing’ in cars. As well as more power and greater thrust, car engines additionally need to be fuel-efficient and control pollution levels.

Therefore it is necessary to choose the right material. Inconel alloy 625 can be used in this area as it is one of the most versatile materials. High-performance cars and supercars often Inconel 625 for exhaust couplings. Inconel alloys are also used in sensors, safety devices, ignition systems, and electrical switchgear.

Marine industry

Inconel alloys are used in a number of seawater applications. On offshore platforms, or in the power and processing plants that use seawater as a coolant. Seawater systems are highly corrosive in nature and hence it becomes necessary to use materials that will not degrade under these conditions.

Inconel alloys perform well in such extreme situations. For example, Inconel 625 is utilized in propeller blades, propulsion motors, wire rope, and sheathing for communication cables under the sea. Other uses for the Inconel alloy range include platform risers, hangers, down-hole equipment, and high-strength fasteners.