CNC Factory (Headquarters/Mibu)



Headquarters / CNC assembly cell

The factory in Headquarters has a capacity to produce 25,000 CNCs and robot controllers per month.

The factory in Mibu has a capacity to produce 10,000 CNCs per month (can be extended to a maximum of 30,000 CNCs per month).

FANUC ROBOTs are used abundantly for complex assembly tasks which only humans could perform in the past.

SERVO MOTOR Factory (Headquarters/Mibu)

The factory in Headquarters has a capacity to produce 150,000 Servo Motors per month.

The factory in Mibu has a capacity to produce 40,000 Servo Motors per month (can be extended to a maximum of 150,000 Servo Motors per month).

The latest robotized factories integrating FANUC’s technologies boast a high level of automation in retrieving parts, assembling, testing, and packaging, leading to efficient production.



Headquarters



Mibu

SERVO AMPLIFIER Factory (Headquarters/Mibu)

The factory in Headquarters has a capacity to produce 84,000 Servo Amplifiers per month.

The factory in Mibu has a capacity to produce 34,000 Servo Amplifiers per month (can be extended to a maximum of 105,000 Servo Amplifiers per month).

All processes are automated with FANUC ROBOTs, from the mounting of printed circuit boards, cooled fins and cooling fans to enclosures, up to testing.



Headquarters



Mibu

LASER Factory (Mibu)

This factory has a capacity to produce 120 fiber lasers and CO2 lasers per month (can be extended to a maximum of 400 lasers per month).

Laser oscillators are assembled and tested automatically in clean rooms, ensuring high quality.

ROBOT Factory (Headquarters/Tsukuba)



Headquarters

The ROBOT Factory in Headquarters has a capacity to produce 6,000 units per month, while the Tsukuba Factory can produce 1,000 units per month. (To be increased to a maximum capacity of 11,000 units per month combined.)

ROBOTs are manufactured in automated assembly systems, where a large number of FANUC ROBOTs are used to make ROBOTs. The newly made ROBOTs then undergo automatic testing and inspection, along with continuous operation before shipment.

ROBODRILL Factory (Tsukuba)



Assembly of automatic tool changers

The Tsukuba ROBODRILL Factory has a capacity to produce 3,000 ROBODRILLs and DDRs (1 axis rotary table) per month. (DDRs are manufactured at Headquarters.)

Units such as tool changers are assembled automatically by robots.

Many collaborative robots are actively used to assemble spindles alongside human workers.

ROBOSHOT Factory (Headquarters)

Production of 400 ROBOSHOTs per month is possible. (To be increased to a maximum of 600 units per month.)

Heavy parts are assembled jointly by workers and collaborative robots.

After the assembly of a ROBOSHOT is completed, it is connected by LAN to a host computer, after which the data is set and test data is collected automatically.



Assembly of a unit by a worker

and collaborative robot

ROBOCUT Factory (Headquarters)

Production of 100 ROBOCUTs per month is possible. (To be increased to a maximum of 150 units per month.)

Heavy parts are assembled jointly by workers and collaborative robots.

By connecting to the host computer via LAN, data transmission and process management, along with conveying work instructions, can be performed efficiently.

ROBONANO Factory (Headquarters)

ROBONANOs, which are machines for ultra-precision nano machining, are manufactured in this factory.

Highly accurate finishing, precision measurement, and assembly of bearings, are carried out effciently.

Machining Factory (Headquarters/Tsukuba)



Headquarters

Parts for ROBOTs, ROBODRILLs, ROBOSHOTs, ROBOCUTs and laser oscillators are machined in these factories. With the installation of FANUC ROBOT Cells, they operate unmanned for long hours.

SERVO MOTOR Parts Machining Factory (Headquarters)

Parts for MOTORs are manufactured with CNC lathes. The workpieces are supplied to machining cells by an automated warehouse, then loaded and unloaded by ROBOTs automatically.

Press Factory (Headquarters)

Pressed parts for motors are produced here. Robots are used to automatically take out, inspect, and measure pressed parts.

Die Cast Factory (Headquarters)

Die cast parts for MOTORs are manufactured in this factory. ROBOTs are used throughout the process, performing casting, unloading, bending and deburring.

Mold Factory (Headquarters/Mibu)

ROBOSHOTs are used to produce plastic parts for CNCs, SERVO MOTORs and SERVO AMPLIFIERs.The molding status is constantly monitored and recorded via a network.

Sheet Metal Factory (Headquarters)

The Sheet Metal Factory manufactures cabinets for FANUC ROBOT controller using highly automated systems with ROBOTs.

Paint Factory (Headquarters)

The parts for MOTORs, ROBOTs and ROBOSHOTs are painted by FANUC Paint ROBOTs. Even the masking process is automated with FANUC intelligent ROBOTs.