Problem Statement: Significant wear and complexity in roller assembly utilized in an industrial manufacturing plant.

Operational conditions: A continuous strand of material rides against the roller mechanism. The material is traveling at a speed of 58 feet/min with a tensile strength of 350 pounds that is applied against the roller.

Solution: A 3D printed part composed of nylon and carbon fiber was designed to replace 3 parts with just one part. A bearing will be utilized on both sides of the 3D printed part in a manner similar to the current design.