The cut and bend structures required in construction often use rebars of different size and shapes. Often cutting & bending of the rebars is done at the construction site by the unskilled labors. Since it is manually done by the laborers hence there are high chances of inaccuracies & inefficiencies in the system. There are many other challenges that are faced by different stakeholders during construction process that includes timely availability of material, skilled labor shortages, wastages, scrap disposal etc.

Unskilled labor at site Wastages at site Scrap Disposal

Cut and bend service under Tiscon ReadyBuild aims at providing customised shapes of rebars needed at the construction sites. With ReadyBuild, the construction companies don’t need to worry about the availability of SKUs needed in the Cut and Bend structure. The ReadyBuild Centers customize the lengths of the rebars and bend them at required angles in accordance with the project’s blueprint. It is capable of making the common shapes stirrups to complex helical shapes.

The cut & bend production processes at ReadyBuild Centers involve 3 world class fully-automated Italian make machines.

Shearline Robosmart Prima R (Stirrup Machine)

Shearline is a specialist cutting machine that cuts the rebar to required length with extreme precision. Robo Smart is a bending machine that gives rebar the required shape by bending rebars at required angles. It can bend rebars of all sizes ranging from 6mm-40mm.

Prima R is a specialist coil machine which is used to make stirrups of different shapes. It uses the coils of sizes 6mm-12mm.

Tiscon ReadyBuild provides the reliability of steel and supply, better site productivity due to reduced involvement of labour and reduced wastage. These centers give a 'just-in-time' delivery service that works like clockwork to meet a projects 'cut and bend' needs in compliance with the client's working schedule.

At an overall level, use of ReadyBuild will facilitate timely completion of projects leading to a better Working Capital Management and revenue realization for the construction companies.

The ReadyBuild Centers are designed on and supported by the technology used in the cut and bend service offered by NatSteel, a wholly-owned subsidiary of Tata Steel.