Die Casting Machine

Introduction of Die Casting Machine

RAPID Cold Chamber Pressure Die-Casting Machines are manufactured under the guidance of qualified and highly experienced engineers. The machines are built with best quality materials and components.

These are available in four models, i.e. 80, 120, 180 & 250 Ton Capacity. The Machine can be operated on manual as well as semi-automatic basis and best suited for mass production of Die-Cast Components (such as Automobile, Electricals, Toys, Measuring Instruments & Home Appliances) for casting of Aluminium, Zinc & its alloys.

MACHINE BASE: Machine base is extra strong structural construction, which supports the injection system on its extension. Part of the base is attached with oil reservoir to accommodate a good quantity of hydraulic oil and is provided with oil gauge and digital thermometer.

DIE LOCKING MECHANISM: Die locking is effected by means of hydraulic and sturdy toggle mechanism exerting an evenly distributed force over the faces of the dies. The die space between the two die mounting plates is adjustable to suit any die thickness as mentioned in the table. The die locking mechanism is four Hard Chrome plated Tie Bars running on linear bushes for smooth movement of moveable die, water cooling arrangement for die plate & fix platen.

INJECTION: Injection Plunger is hydraulically operated and powered with high-pressure accumulator to give fast sequence of shots. The provision of lower injection and central injection is provided.

EJECTION: A separate Ejection Cylinder for ejecting the casting from the die cavity has been provided.

HEAT EXCHANGER: A shell and tube type condenser is provided to prevent the overheating of oil and mould. It can be cleaned very easily after removing both the side covers.

HYDRAULIC SYSTEM: Hydraulic system consists of double vane pump, relief valve, flow control valve, accumulator, unloading valve and solenoid operated direction control valves. All controls are fitted on single manifold to avoid complicated tubing.

ELECTRICAL SYSTEM: All electricals consists of standard make switchgears, relays, contactors, etc. are housed in a central metal cabinet. An operating control box (mounted on the fixed die plate) located at the operating position ensures full safety of operation. An emergency stop switch also provided to ensure instantaneous stopping of all motion in case of need.

Features of Die Casting Machine