Plans are afoot to build a manned base on the Moon. As you probably would have guessed, there are quite a few hazards and dangers with sending humankind back to establish lunar “real estate”. However, once our intrepid lunar colonists begin to build, the hazards will become less and development will accelerate. This is all very well, but how will we gain that first foothold in the lunar regolith? What will be the best form of habitat structure that can be built to best suit our needs? These questions have some obvious and not-so-obvious answers from the structural engineers already publishing their ideas and building prototypes…



In Part 1 of this mini series on “Building a Moon Base”, some of the dangers facing astronauts and future colonists were outlined. Moon dust could (in all probability) be a health risk, micrometeorites and other speeding projectiles could burst pressurized structures, highly energetic particles from the Sun could irradiate unprotected settlements, damage to machinery could be caused by the vacuum… generally a mixed bag of bad news. But if anything else, we humans have the ability to beat the odds and succeed (if politics and finances allow of course!). This second installment deals with the habitat structural concepts that are being planned to best serve the first, interim and permanent settlements on the Moon when we overcome all the odds.

“Building a Moon Base” is based on research by Haym Benaroya and Leonhard Bernold (“Engineering of lunar bases“)

Many types of structure have been proposed for lunar colonies. However, the main focus for mission planners center on cost and efficiency. Structures fabricated on Earth, while viable, would have to be very lightweight to allow for easy launch out of the Earth’s deep gravitational well. It is generally envisaged that the first bases to be established on the lunar surface will be built on Earth, but once a base of operations is set up, with a contingent of human (and perhaps robot) workers/settlers, local materials should be mined and habitats fabricated in-situ (i.e. built on the Moon). Some of the structures currently being considered are detailed below.

Inflatable designs



Inflatable habitats have always been a favorite, optimizing living space whilst using lightweight materials. As the Moon has no atmosphere (apart from some very tenuous gases being “outgassed” from its surface), any habitat would need to be highly pressurized to simulate the terrestrial atmosphere (to approximately 1 atmosphere or 101,325 Pa) and atmospheric gas quantities. Due to the high forces acting outwards (by the maintained gas pressure), structural integrity of an inflatable can be assured. Assuming the membrane of the inflatable is strong enough, risk of depressurization should be low.

There is however a massive problem with inflatables. In an environment as vacuum-like as the Moon’s, there is little protection from micrometeorites (small, natural space rocks or manmade space debris). Catastrophic depressurization could occur if a high velocity projectile causes a weakness in the membrane. There are some solutions, such as covering the inflatable habitats with a layer of protective regolith, and extensive fail-safes will need to be put in place.



One design (pictured left) uses inflatable “pillows” to create a cuboid shape (rather than the more natural spherical shape). Many of these pillows can be aligned and added on to create a growing settlement. They would maintain their shape by using high-tensile beams to battle against the bellowing membrane material. Protection from micrometeorites and solar radiation would be provided by regolith.

Erectables

Classic erectables have been extensively tested and are an established form of construction. With a focus on ease of assembly, one plan involves sending components into a low Earth orbit. A frame can be easily erected and act as a tetrahedral, hexahedral or octahedral shape by which to base the design of a simple habitat module. Once complete, the module could be shipped to the Moon where it will be controlled into a soft landing. This method uses existing technology and may be one of the more feasible concepts of beginning a Moon base. A basic structure could also be constructed on the lunar surface in a similar fashion.

Local materials

Ultimately, it is hoped that a settlement on the Moon will have an infrastructure capable of mining local materials, fabricating basic quantities and constructing structures with little or no input from Earth. This degree of autonomy would be required if a thriving Moon base is to succeed.

However, to maintain airtightness within the habitats, a new form of concrete would need to be manufactured. All components for a lunar concrete mix can be found on the Moon, although water (and therefore hydrogen) will be at a premium. As the Moon is sulphur-rich, a different type of concrete (minus the need for water) may be created to aid with the construction of arced and domed habitats. Some “geotextiles” may also be made via some advanced refining, creating filmy materials to seal habitat interiors.

Building using locally mined materials will most likely be one of the more advanced methods of construction on the Moon, so in the first stages at least, settlers will be dependent on the Earth for support.

Lava tubes

Ancient lava tubes under the lunar surface exist and may be utilized by colonists. Using natural cavern systems will have many benefits, principally that minimal construction would be required. Many advocates for this plan point out there are too many risks associated with above surface structures, why not use natural shelter instead? Lava tubes may be interconnected, allowing sizeable settlements, also they may be easily sealed, allowing for pressurized habitats. Lunar colonists will also be sufficiently protected from micrometeorites and solar radiation.

Rovers



To bridge the gap between an immobile base and a highly mobile rover, the first base may consist of settlers living and traveling in a roving Moon base. In fact, many designers suggest this solution may be a long-term answer to the future of a colony on the Moon. Unlike the current lunar “Moon Buggy” (pictured), future rovers would be large, accommodating several people within a pressurized cabin. Using rovers as a base may negatively affect processes only static, permanent bases can achieve (i.e. farming activities), but a roving base would allow settlers the freedom to move when and where required around the lunar landscape.

“Building a Moon Base” is based on research by Haym Benaroya and Leonhard Bernold (“Engineering of lunar bases“)